Aluminum Sand Molding Capability

Green Sand Foundry

Prototypes – Production – Machining

With the ability to produce small castings and up to 150lb castings, our foundry has the experience you need to deliver your products on time and at a very high-quality level. Whatever your requirements we are prepared to meet your expectations.

Our foundry will dig in to help you with product engineering questions and with our turn-key value add culture we can help you from beginning to end with your project.

Low to high volume – complex shapes
Intricate cores
Automated Molding System
Shell Cores
Hunter 20 with 20×24 Deep Flask – Automatic Molding
In house Heat Treat and Aging.
Robert Sinto – FBO II – 16×20 – Automatic Molding
(1) Osborn Squeezer, up to 15” x 26”
(4) Osborn Roto-Lift up to 24” x 32” and 32” x 32” and Air Set Molding
Vibratory Finishing
Materials Poured – A356, 319, 355, A357, 413, 713 Tenzalloy, 535 Almag, ZA-12
19 CNC Mills and Lathes for machining services
Quicker Turns on Quotes
Core Processes: Airset, Isocure, Shell

We are committed to the environment and the health and safety of our customers, our staff, and the community where we operate.

Tooling

Our tooling capabilities include:

Reconditioning of Transferred Patterns & Core Boxes.
In-House Machining Fixtures & specialty tooling
CNC Cut – New Pattern and Core Box tooling
Rigging of new & existing tooling

Quality

CMM Dimensional Layouts with 1st Article
3D Scanning for Dimensional Verification
PPAP’s and Certifications
ISO 9001:2015 / (PED) Certified, Pressure Equipment Directive
QA Display with Digital Work Instructions

Engineering Services

Design Assistance
Quick Turnaround on Quotations
Casting Simulation Software
SOLIDWORKS 3D Design Software
We partner with multiple tool shops for rapid turnaround on production and prototype tools.
Tooling can be constructed in-house using wood, urethane, and aluminum.