Sand & Permanent Mold Aluminum Castings: High Detail, Dimensional Stability, Less Shrinkage, Cost Competitive

The Casting Company specializes in many different types of castings for many different types of industries, Our goal is to provide our customers with quality products at an affordable price.

Permanent Mold Casting Benefits vs. Sand or Die Casting

  • Greater detail
  • Smaller machining allowances
  • Better overall dimensional stability
  • Finished casting is much closer to final dimensional specifications
  • Less shrinkage
  • Lower gas porosity
  • Small to large size parts – from ounces to over 100 pounds
  • Cost competitive with sand casting
  • Production runs as low as 10 – 25 pieces


Casting Equipment List

Aluminum Casting

  • Permanent and Sand Molds
  • Low to High Volume Production
  • Complex Shapes and Sizes
  • Intricately Cored Castings
  • Manual and Automated Molding Systems
  • Pouring A356, 319, Almag 535, 355, 713 Tenzalloy

Gray Iron Green Sand Castings

  • Class 20, 25, 30 and 35
  • Production Quantities 100 – 1,000,000
  • Disamatics 1 to 50 pounds

Gray and Ductile Iron Sand Casting

  • Gray Iron 20, 25, 30, 35, 40
  • Ductile Iron 60, 65, 80, 100
  • Production Quantities 25 – 250,000
  • Hunter 10’s 1 to 30 pounds
  • Hunter 20’s 1 to 65 pounds
  • BMM 24” X 34” or 17” X 24 “ Plate inserts
  • Up to 300 pounds

Quality

  • QA Display with Digital Work Instructions
  • 1st Article CMM Dimensional Layout
  • PPAP’s and Certifications
  • Sand Test Results
  • In-House Spectrometer Results
  • ISO 9001:2008 Certified

Industries Served

  • Compressors, Blowers, Pumps, Petroleum, HVAC, Machine Tool
  • Food Processing & Preparation
  • Construction, Power Generation, Electrical, Power
    Line, Lighting
  • Injection Machinery
  • Agricultural
  • Aftermarket Automotive and various other industries nationwide

Pouring

  • Aluminum: 319, 356, A356, Almag 535, 355

Furnaces

  • Gas Fired and Electric
  • (5) 600 lb. – Gas
  • (4) 1,000 lb – Gas
  • (2) 4,000 lb. Reverb – Gas
  • (4) 1,000 lb. – Electric

Melt Capacity

  • 1800 NGT Per Year

Molding

  • (1) Hunter 20 Automatic Molding Machine 20″ x 24″
  • (4) Osborn Squeezers Up to 15″ x 26″ & 18″ x 18″
  • (2) Osborn Roto-Lifts Up to 24″ x 32″ & 32″ x 32″
  • (1) Cope and Drag Line 22″x30″
  • (1) 50 lbs/min Eagle No-Bake Molding

Core Process

  • Airset
  • Isocure
  • Shell

Machining

  • (1) Haas – VF-3 Mill
  • (1) Haas – VF-6 Mill with 5-axis Trunnion
  • (2) Haas – SL-40 Lathe with live tooling
  • Various Manual Machines

Value-Added Services

  • Casting Production Prototyping
  • Quick Turn Around from Drawing to Casting
  • In-House CNC Machining – 5-Axis
  • In-House Heat Treating
  • Product Assembly
  • Vibratory Finishing – Ball Cone Burnishing
  • Anodizing, Powder Coating, Hard Coating
  • In-House Pattern Shop
  • ISO 9001:2008 Compliant
  • In-House Certifications

We are equipped with an in-house pattern shop to help decrease lead times on casting deliveries.

  • We partner with multiple tool shops for rapid turn around on production and prototype tools.
  • Tooling can be constructed in-house using wood, urethane and aluminum.

With over 25 years experience, our pattern shop is able to construct patterns in a timely manner to meet the continuing customer demands. 

For a quick turn around quote on tooling, please contact us and we will be happy to help in any way possible.