From Concept to Casting and Final Machining
We Deliver Every Time!
The Casting Company has unique relationships with world class machining houses. Our job is to connect you with them and make sure your components are delivered with the very best quality, the lowest possible cost and reliable delivery. With an unwavering commitment to innovation and new technology we can make it happen. We want to build a long term relationship with you and earn your trust.
e have a wide diversity of machines that can fulfill these types of orders depending on size and requirements. We manufacture, repair and assemble stamping dies, gages, fixtures and replacement parts for the stamping and mold industries In addition, we prototype medical devices, fabricate, weld and have the capability to produce parts made from carbide.
We utilize 20MM and 32MM Swiss Turning machines along with many other CNC 3,4 and 5 axis lathes and machining centers to serve our industrial, food processing, packaging, medical, aerospace, military, pneumatics and high Technology customers.
AS9100, Boeing BQMS (D6-82479), ATA Certified, Source Inspection Certified, Lean Manufacturing ISO 9001-2008 and ITAR. New federal regulations require that many types of businesses involved in America’s defense trade must have ITAR registration – International Traffic in Arms Regulations 2011.
We can also cut complex geometry and provide fine finishes on our Swiss-made machines built by Agie.
Sticking to what we believe to be the most versatile machines without compromising accuracy, our sinker, or conventional EDM machines are AGIE as well. These machines take care of the finishing touches and intricate geometry and complexity required by our customers.
For the smallest of holes, we have the EDM small hole drilling machine. These machines can burn holes as small as .008″.
The Casting Company can absolutely help you source your Medium to High Volume Precision Machining. Clean, well-organized, air-conditioned, modern and efficient with diverse sophisticated production capabilities. We love the challenge to meet your complex machining requirements. It’s not what we do but, HOW WE DO IT that makes the difference for you.
Serving Industry in Automotive, Electronics, Consumer Products, Aerospace, Aircraft, Military, Food and Recreational markets.
Our team loves the challenge to do impossible things and we do it every day.
Incorporating things like windows that open, energy-efficient lighting and ventilation that is state-of-the-art, zero emission sealed parts cleaning, heat capture and recycling are just reaching the beginning of what we do. We also utilize a solar electric system that generates much of the power we use.
Quality and commitment is in every step of our production process. Our customers know that the final product will be free of defects that could cause problems down the road.
Turned parts, very best quality, made the most cost efficient way, designed or redesigned, prototypes or many thousands, We can meet your requirements.
We offer multi-spindle rotary transfer technology through our industry-leading partner. Our partner has Hydromat 16-station machines and is world renowned for designing and building their own rotary transfer machine tools.
Precision Machined Casting and Forging Components
Precision Machined Aluminum Components
Precision Machined
Steel Parts
Our primary niche is high-volume jobs that require machines to produce parts at close tolerances in sub-two-second cycle times.
Our multi-spindle lathe department runs machines by Schutte, Gildemeister, and Euroturn. These world-class lathes are typically more than 20 times more accurate than our competitor’s machines.
Our single spindle CNC department consists of Citizen Sliding Headstock lathes.
“State of the Art” European Multi-spindle lathes outperform standard lathes in every respect:
As a result of the above technology our lathes typically are producing components 24 hours a day at efficiency rates of 90% or better.
Davenport B | Acme/New Britain | Schutte SG-18 | Gital GM-16-AC | Euroturn6/20 | |
Number of Spindles / Max Usable RPM | 5 / 3,000 | 6 / 2,500 | 6 / 10,000 | 6 / 9,000 | 6 / 5,000 |
Hirth Ring Index | No | No | Yes | Yes | Yes |
Range on forming test-all spindles | .005 “ | .005 “ | .00015 “ | .0025 “ | .005 “ |
Compound Slides | No | No | Yes | Yes | Yes |
Non-cutting time per part | 0.6 sec. | 1.5 sec. | 0.3 sec. | 0.4 sec. | 0.4 sec. |
Independent cams for all tools | Yes | No | Yes | Yes | Yes |
Micrometer Adjust for each tool | No | No | Yes | Yes | Yes |
Cams Isolated from chips | No | Yes | Yes | Yes | Yes |
Synchronous Servodrive | No | No | Yes | Yes | Yes |
Typical uptime | 50% | 60% | 90% | 90% | 85% |