Metal Castings, Metal Injection Molding, Tight Tolerance Parts, Customized Metal Alloys, Complex Shape, Close Tolerance, Eliminate Secondary Operations

The Casting Company can meet your metal casting needs with the highest quality castings available today through our regional partnerships.

Casting Capabilities

Castings to serve a variety of manufacturing industries’ needs, including:

  • Medical Surgical Tools
  • Orthodontic Bodies and Brackets
  • Industrial Security Components
  • Process Control Components
  • Aerospace Hardware Components
  • Small Arms Weapon Components
  • Telecommunication Components
  • Automotive Control Sensors

Our casting capabilities compliment our excellent rotary transfer high-volume machining services. We are ready to serve your needs in the fastest way possible.

Sand and Permanent Mold Casting

  • Greater detail
  • Smaller machining allowances
  • Better overall dimensional stability
  • Low to High Volume Production
  • Complex Shapes and Sizes
  • Intricately Cored Castings
  • Small to large size parts – from ounces to over 100 pounds
  • Cost competitive with sand casting
  • Low production runs, 10 – 25 pieces

Investment Casting

  • Tooling standards to ensure uniform high quality design and fabrication of wax injection dies
  • Sound mechanical design of the final component and the investment casting
  • Manual, semi-automatic, or fully automatic tooling
  • Multiple core configurations for parts with undercuts or complicated internal shapes
  • Reliable process controls
  • Consideration of marketplace economic requirements
  • Clear communication among all parties

Grey and Ductile Iron Casting

  • Green Sand Casting
  • Grey and Ductile Iron Sand Casting
  • Grey and Ductile Iron Low Volume Nobake
  • Grey and Ductile Iron Furan
  • Grey and Ductile Iron Disamatic
  • Grey and Ductile Iron Low Volume Nobake
  • Grey and Ductile Iron Furan
  • Grey and Ductile Iron Disamatic

Die Casting

  • Small Aluminum and Zinc Die Castings
  • Small tonnage machines to 400 Ton
  • Tooling and Machining Facility
  • Benefits of Die Casting include:
    • The die casting process provides a definite cost advantage over the sand and permanent mold process and investment castings. There is no other mass production technique which can deliver such a wide range of complex metallic shapes within such close tolerances. Excellent dimensional stability and repeatability is a significant benefit of this process as casting geometry can be very complex with thin wall features as thin as .060”.
    • Typically, the more complex the shape, the greater the potential benefit from die casting. Size limitation is driven only by the press tonnage. Very large castings weighing several pounds may require as few as 3 minutes to cast, demonstrating that the die casting process is the fastest process available for the manufacture of precision non-ferrous metal parts. Although Aluminum and Zinc are normally the most sought after materials, magnesium, copper, lead and tin are also materials die cast.
    • Most often, the more complex part design, the greater the cost saving, as die castings will often eliminate many secondary operations required to complete a machined component.

Zinc Die Casting

  • Complex Geometry Parts
  • Consistent Part Quality
  • Quick Die Changeovers
  • In-die de-gating with automatic separation of parts from runners is possible
  • Flash Free Castings
  • Flash Free Castings
  • Savings in Energy, Material and Labor
  • Prototyping Using Zinc Bar Stock

Aluminum, Ductile and Grey Iron Castings Prototype

  • Nobake molding for prototypes and low volume production
  • Machining and Assembly

Aluminum and Zinc

  • Green Sand, Nobake, Permanent Mold, and Die Castings
  • Prototype to Production
  • Weights very by process, very versatile
  • Machining and Assembly

Nobake Steel Castings

  • Stainless and low carbon steels, many grades
  • Casting weights up to 6,000 pounds